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lost-foam casting lfc is a type of evaporative-pattern casting where in expanded polystyrene eps is used as pattern lfc casting process is advantageous for very complex castings that would regularly require cores to very

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the process itself utilizes unbonded sand and a foam pattern in order to create the casting shape once the foam pattern is glued and coated this unbonded sand fills into all the voids with compressed sand in the casting flask all

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lost foam filling many defects in castings are caused by the trapping of air at the melt/air interface as it flows into the casting cavity and breaks up the lost foam casting process reduces defects by filling the casting cavity with a

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